Modern rubber processing is a complex process that encompasses various machines from different manufacturers. Production managers face the daily challenge of efficiently operating and maintaining a heterogeneous machine park. The solution lies in a well-conceived one-stop service concept that unites all maintenance requirements under one roof.
Your production line: A mixing mill from DEGUMA, an internal mixer from Pomini Farrel, calenders from Fontjine, presses from Wickert, and extruders from Troester. Five different machines traditionally mean five different service hotlines and five different appointment calendars.
The reality in rubber processing:
The result: High coordination effort, unplannable costs, and avoidable production downtime that significantly impair the efficiency of your rubber processing.
A professional one-stop service revolutionizes machine maintenance in rubber processing by bundling all service functions with a single point of contact. This approach offers production managers four decisive advantages:
DEGUMA possesses comprehensive expertise for machines from all known European and international manufacturers in rubber, rubber, plastic, and silicone processing. This includes the entire machine park from mixing mills to calenders, mixers, extruders, and presses, to laboratory machines, cutting machines, extrusion lines, special machines, and mold carriers, regardless of the machine manufacturer.*
Instead of coordinating four different service appointments, production managers now coordinate only a single appointment for their complete production line. Service technicians maintain all machines in one go, which significantly increases planning efficiency and reduces administrative burdens.
DEGUMA care concepts work with flat-rate prices that include all operating supplies and maintenance parts. Hidden costs for travel or labor time are eliminated, allowing operators to precisely plan their maintenance budgets. Additionally, there are up to 15% discounts on machines and spare parts when booking a DEGUMA care premium package.
Through bundled maintenance appointments, production shutdowns are significantly reduced. The continuous availability of the production line maximizes utilization and increases the profitability of rubber processing.
The one-stop service is available with different services in various packages that are oriented to the specific requirements of rubber processing:
The diversity of machine manufacturers in rubber, rubber, plastic, and silicone processing is impressive. From traditional German manufacturers like Berstorff, Troester, and Werner & Pfleiderer to international market leaders like KraussMaffei, Engel, and Farrel Bridge, to specialized providers like Desma, Fontijne, or Monsanto, each manufacturer brings its own technologies and maintenance requirements.
Mixers and Internal Mixers: Pomini Farrel, Farrel Bridge, Henschel, Lödige, Buzuluk, Ermafa
Mixing Mills: Kleinewefers, Collin, Troester, Berstorff, Barwell, Gerlach, DEGUMA
Calenders: Kleinewefers, Barwell, Collin, Meccaniche Moderne, Pugno
Extruders: KraussMaffei, Bausano, Collin, Werner & Pfleiderer, Battenfeld, Engel, Berstorff
Presses: Fontijne, Dieffenbacher, Luigart, Desma, Klöckner Desma, Schwing, Siempelkamp
Injection Molding Machines: Engel, KraussMaffei, Battenfeld, Desma, LWB Steinl
Cutting Machines: Dreher, Weber, Zerma, Drechsler, Scholz, DEGUMA
Laboratory Machines: Haake, Göttfert, Monsanto, Mettler, Zwick, DEGUMA
Extrusion Lines: Troester, Berstorff, KraussMaffei, Collin, Bausano
Conveying and Automation Technology: Kannegiesser, Jöst, Papenmeier, Herbold, Spühl
Special Machines and Plant Technology: Alpine, Hosokawa Alpine, Schwabenthan, Siempelkamp, LWB Steinl, B&K, Bastian, Colmec, Comerio Ercole, Condux, Deckel, Draftex, Eisenwerk Arndt, Hampden, Heidenhain, Heuser, Iddon, Klöckner ER-WE-PA, Krupp, Lloyd, Loiselet, MATech, Max Müller, Reinbold, Rodolfo Comerio, Roggemann, Rubicon, Scheuer, Schön + Cie, Tech Pro, Trusioma, Vötsch, Zettelmeyer, ZW Hydraulik
Machine maintenance in rubber, rubber, plastic, and silicone processing encompasses specific activities that are oriented to the special requirements of various materials and machine types:
This systematic approach ensures optimal function of all machines in rubber, synthetic rubber, plastic, and silicone processing and prevents costly failures.
One-stop service concepts in machine maintenance generate measurable economic advantages for rubber processing companies. Operations managers experience coordination effort reductions of up to 60% and significantly reduced downtime.
DEGUMA possesses specialized expertise in machine safety and continuously stays current with safety regulations. This is particularly crucial in rubber processing, as the machines used are subject to high safety requirements.
Technical documentation of all maintenance work creates transparency about machine condition and contains recommendations for preventive measures or necessary retrofits.
The introduction of a one-stop service system begins with a comprehensive inventory of the existing machine park. All rubber processing machines are recorded, regardless of the original manufacturer.
Digitalization opens new possibilities for machine maintenance in rubber processing. Remote maintenance and predictive maintenance are increasingly becoming standard, allowing further reduction of unplanned failures.
DEGUMA integrates these technologies into their service concepts and offers production managers and operations managers expanded possibilities for optimizing their maintenance strategies.
Machine maintenance in rubber processing requires specialized expertise and efficient coordination. One-stop service concepts offer production managers the opportunity to optimize their maintenance activities, reduce costs, and maximize the availability of their production lines.
Are you ready to optimize your machine maintenance? A professional one-stop service can significantly increase the efficiency of your rubber processing and drastically reduce your coordination effort.
The future of machine maintenance lies in the intelligent bundling of service functions, take advantage of this opportunity for your company.
Manufacturers from our service portfolio: Alpine, B&K, Barwell, BASF, Bastian, Battenfeld, Bausano, Berstorff, Buzuluk, Collin, Colmec, Comerio Ercole, Condux, Deckel, DEGUMA, Desma, Dieffenbacher, Draftex, Drechsler, Dreher, Eisenwerk Arndt, Engel, Ermafa, Farrel Bridge, Fontijne, Gerlach, Göttfert, Haake, Hampden, Heidenhain, Henschel, Herbold, Heuser, Hosokawa Alpine, Iddon, Jöst, Kannegiesser, Kleinewefers, Klöckner Desma, Klöckner ER-WE-PA, KraussMaffei, Krupp, Lloyd, LWB Steinl, Lödige, Loiselet, Luigart, MATech, Max Müller, Meccaniche Moderne, Mettler, Monsanto, Papenmeier, Pomini Farrel, Pugno, Reinbold, Rodolfo Comerio, Roggemann, Rubicon, Scheuer, Scholz, Schön + Cie, Schwabenthan, Schwing, Siempelkamp, Spühl, Tech Pro, Troester, Trusioma, Vötsch, Weber, Werner & Pfleiderer, Wickert, Zerma, Zettelmeyer, ZW Hydraulik, Zwick.